Product Description
Product Description
The ceramic Piston Pump is designed and manufactured by American Block our K-Series mud pumps are ideally suited for all drilling applications. They range from 800 to 2200 HP and exceed the quality and performance of other mud pump manufacturers. For deep drilling performance or maximum efficiency, K-Series pumps provide the best power-to-weight ratios and the smallest footprint in the industry.
Manufactured for continuous operation at maximum working pressure each pump incorporates; an inherently balanced forged-steel crankshaft to minimize wear, noise, and, vibration. Also, each pump is fully load-tested to ensure quality and performance.
Technical Parameter
| model | Limited Data(m3/h) | Pressure range(MPa) | preset pressure(MPa) | Red times (times/min) | stroke(mm) | Motor Power(kW) | Dimensions (L x W x H) | Total Weight(kg) |
| YB-85 | 3.0 | 0-2.0 | 2.0 | 24 | 200 | 4 | 1230x850x1600 | 550 |
| YB-120D | 7.1 | 0-2.5 | 2.0 | 24 | 200 | 11 | 1600x1200x1900 | 850 |
| YB-120G | 7.1 | 0-3.0 | 2.5 | 24 | 250 | 11 | 1600x1200x1900 | 850 |
| YB-140D | 10 | 0-2.5 | 2.0 | 26 | 250 | 11 | 1600x1200x1900 | 900 |
| YB-140G | 10 | 0-3.0 | 2.5 | 26 | 250 | 11 | 1600x1200x1900 | 900 |
| YB-200 | 19 | 0-2.5 | 2.0 | 26 | 250 | 18.5 | 1700x1300x2000 | 1300 |
| YB-250 | 30 | 0-2.5 | 2.0 | 22 | 250 | 22 | 1960x1700x2150 | 1800 |
Details & Features
1. Strong corrosion resistance: Ceramic plunger plunger pumps use plungers made of ceramic material, which have excellent corrosion resistance. It can withstand various corrosive media, including acids, alkalis, salts, etc., without requiring additional anti-corrosion measures.
2. High hardness and wear resistance: Ceramic material has high hardness and wear resistance. Compared with traditional metal plungers, ceramic plungers can withstand high pressure and high-speed working conditions and extend their service life.
3. Excellent sealing performance: The ceramic plunger is manufactured with precision processing and has excellent dimensional stability and surface quality, which can achieve better sealing effect and reduce leakage problems.
4. Energy saving and high efficiency: Due to the advantages of ceramic plunger material, ceramic plunger pumps have high efficiency and low energy consumption. It can achieve smaller energy loss and improve energy utilization efficiency.
5. Long life and reliability: The ceramic plunger has been specially treated and precision machined to have a long service life and high reliability. It can withstand high working pressure and frequent start and stop operations, reducing maintenance and replacement times.
6. Operational stability: Ceramic piston plunger pumps adopt advanced control systems and automation technologies to achieve stable flow and pressure control and are suitable for various working conditions.
Product Application
high-pressure hydraulic plunger piston pump is widely used with a filter press, it can be used for:
- Ceramic slurry, coal water slurry transportation, kaolin, stone sewage, and non-metallic mineral suspension transportation
- Transportation of suspension, chemical and pharmaceutical slurry, electronic slurry, etc.
- Printing and dyeing, leather, paper making, electroplating, piling, sand washing, sand making, drilling, tailings, coal mine, and other sludge transportation
- Transport of sludge from rivers, lakes, and municipal sludge
- Farm manure, biogas, residue, etc.
Advantages
1. High efficiency
The hydraulic ceramic plunger pump uses a high-strength, high-hardness ceramic material as the plunger. This material has extremely high wear resistance and corrosion resistance, making the hydraulic ceramic plunger pump have minimal wear during operation, thereby ensuring ensures its long-term stable and high-efficiency operation. Compared with traditional metal plunger pumps, the efficiency of hydraulic ceramic plunger pumps is increased by about 10%, which means that under the same working conditions, hydraulic ceramic plunger pumps can save more energy.
2. Low noise
During the operation of the hydraulic ceramic plunger pump, due to the small friction between the ceramic plunger and the pump body, the noise generated is relatively low. This allows the hydraulic ceramic plunger pump to effectively reduce noise pollution and improve the comfort of the working environment when used in various situations with high noise requirements.
3. Low fever
During operation, the hydraulic ceramic plunger pump generates relatively little heat due to its high efficiency and low wear characteristics. This is not only beneficial to the heat dissipation of the equipment and reduces the cooling cost of the equipment, but can also effectively reduce the failure rate caused by equipment overheating, thus improving the reliability and stability of the equipment.
4. Long life
Because the hydraulic ceramic plunger pump uses a high-strength, high-hardness ceramic material as the plunger, this material has extremely high wear resistance and corrosion resistance, so the hydraulic ceramic plunger pump has minimal wear during operation, thus greatly extending its service life. Compared with traditional metal plunger pumps, the service life of hydraulic ceramic plunger pumps is approximately 2-3 times longer, which means users can save a lot of maintenance and replacement costs during use.
5. Environmental protection
During operation, the hydraulic ceramic plunger pump has less impact on the environment in practical applications due to its high efficiency, low noise, low heat generation, and long life. This is of great significance to the energy crisis and environmental pollution problems currently facing the world. By using hydraulic ceramic plunger pumps, companies can improve production efficiency while achieving energy conservation and emission reduction, and contribute to protecting the global environment.
Packing & Shipping
In order to protect our ceramic ram piston pump, we usually wrap the machine with plastic wrap and pack it in a plywood box.
Our Company
Our company was established in 2019 and is a professional company specializing in equipment products. We focus on providing high-quality equipment to customers from all walks of life and are committed to promoting the progress and development of industrial production through technological innovation and product optimization.
Since our establishment, we have always adhered to the customer-centered approach, constantly deepening our understanding of market needs, and continuously improving and optimizing our products based on customer feedback and opinions. Our equipment is widely used in construction, transportation, energy, environmental protection, and other fields, and is highly praised and trusted by customers.
Our team is composed of a group of professionals in the equipment field. They not only have rich technical knowledge and industry experience but also always maintain an innovative and enterprising spirit to provide strong support for the company's continued development.
We have achieved several major achievements and honors with our excellent product quality and service levels. At the same time, we have also accumulated rich experience and resources, laying a CHINAMFG foundation for future development.
Facing the future, we will continue to adhere to technological innovation and product optimization, and continuously improve product quality and service levels to meet the evolving needs of customers. At the same time, we will also actively expand the market, seek more cooperation opportunities, and work hand in hand with more customers to create a better future.
Certification
Our Team
FAQ
1. Are you a manufacturer?
Yes. We are 1 of the leading manufacturers
2. Do you have Stock productions to sell?
Yes, of course. But we also offer OEM service. Please send us some drawings.
3. What information do you want to know if I want to get a quotation?
a). The model/size of your products.
b). The application for your products.
c). Special package methods if you need them.
d). Raw material.
4. Do you inspect the finished products?
Yes. Each step of products will be carried out inspection by the QC department until shipping
5. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
6. what can you buy from us?
Engineering & Construction Machinery, Metal forming equipment, agricultural machinery, Garden machinery, construction machinery
7. why should you buy from us not from other suppliers?
The company is mainly in industrial processing and manufacturing. It is an entity factory integrating R & D, production, and sales. It has 12 years of design and R&D experience and currently has 15 R&D engineers.
Why Choose Us
1. 24-hour online service, Chinese, English, Spanish, French, German, and Russian support, and technical guidance.
2. When meet machine failure problem, our factory will ensure that the problem is solved within 1 hour.
3. Provide machine install video.
4. Provide logistics information, like shipping by sea, shipping by express DHL, FEDEX delivery, and real-time tracking service.
5. If the machine is broken to non-human causes, a new device will be provided or new parts will be provided.
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| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Structure: | Single or Double Cylinders |
| Power: | Electric |
| Application: | Biofuel Industry, Drinking Water Treatment, Food. |
| Performance: | Corrosion |
| Customization: |
Available
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How Do You Maintain and Troubleshoot Vacuum Pumps?
Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here's a detailed explanation:
Maintenance of Vacuum Pumps:
1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.
2. Lubrication: Follow the manufacturer's guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.
3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer's instructions.
4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.
5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.
6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.
7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.
8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.
Troubleshooting Vacuum Pump Problems:
1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.
2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.
3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.
4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.
5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.
6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.
7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.
8. Manufacturer Guidelines: Always refer to the manufacturer's guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.
By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.
Can Vacuum Pumps Be Used for Leak Detection?
Yes, vacuum pumps can be used for leak detection purposes. Here's a detailed explanation:
Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.
Here are some ways in which vacuum pumps can be used for leak detection:
1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.
2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.
3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.
4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.
5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.
In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here's a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by CX 2024-03-27