Product Description
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.Dry Oil-Free Air Cooling Screw Vacuum Pump ,This is an advanced and widely used vacuum pump at present, It is 1 of the best-selling products of our company.
It adopts explosion-proof motor with high configuration, It has the characteristics of low noise, no oil and pollution, clean and high vacuum, simple and convenient use, operation and maintenance, Widely used in many industries, For example, oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum forming, vacuum melting, electronic photovoltaic, semiconductor synthesis and many other industries are used.
The dry oil-free screw vacuum pump produced by our company is divided into air cooling and water cooling according to the extraction rate, and there are many models for you to choose.
Our Advantages
There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Typical Use
------Oil and gas recovery. ------Biological medicine ------Food Processing ------ Single crystal furnace
------Vacuum forming ------Vacuum flame refining ------Electronic photovoltaic. ------Semiconductor synthesis
Product Parameters
Air cooling Dry screw vacuum pump
| Type (Air cooled series) |
Basic parameters | ||||||||
| Pumping speed (m3/h) |
Presure limit(Pa) | Power (kW) | revolution (rpm) | Inlet caliber (mm) |
outlet caliber (mm) | Pump head weight (kg) |
noise dB(A) | Overall dimension (length*width*height) (mm) |
|
| LG-10 | 10 | ≤5 | 0.75 | 2730 | KF16 | KF16 | 30 | ≤ 72 | 655x260x285 |
| LG-20 | 20 | ≤5 | 1.1 | 2840 | KF25 | KF25 | 55 | ≤72 | 720x305x370 |
| LG-50 | 50 | ≤10 | 2.2 | 2850 | KF40 | KF40 | 90 | ≤75 | 920x350x420 |
| LG-70 | 70 | ≤30 | 3 | 2850 | KF40 | KF40 | 110 | ≤75 | 910x390x460 |
| LG-90 | 90 | ≤30 | 4 | 2870 | KF50 | KF50 | 125 | ≤80 | 1000x410x495 |
Water cooling Dry screw vacuum pump
| Type | Basic parameters | ||||||||
| Pumping speed m3/h |
Presure limit(Pa) | Power (kW) | revolution (rpm) | Inlet caliber mm |
outlet caliber mm | Cooling water volume L/min |
noise dB(A) | Overall dimension (length*width*height) mm |
|
| LGV-180 | 180 | 5 | 4 | 2900 | 40 | 40 | 2 | < 78 | 1157x375x734 |
| LGV-250 | 250 | 5 | 5.5 | 2900 | 50 | 40 | 5.5 | <78 | 1462x417x820 |
| LGV-360 | 360 | 5 | 7.5 | 2900 | 50 | 40 | 4 | W78 | 1462x455x820 |
| LGV-540 | 540 | 5 | 11 | 2900 | 65 | 50 | 8 | W80 | 1578x543x860 |
| LGV-720 | 720 | 5 | 15 | 2900 | 80 | 65 | 10 | <80 | 1623x562x916 |
| LGV-1100 | 1100 | 5 | 22 | 2900 | 100 | 80 | 14 | w 80 | 1866x598x1050 |
| LG V-1800 | 1800 | 5 | 37 | 2900 | 150 | 100 | 20 | w 80 | 2092x951 x 1150 |
Characteristic Curve
Air cooling Dry screw vacuum pump
Water cooling Dry screw vacuum pump
Detailed Photos
Vacuum pumps are used in oiling machines
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company's products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China's domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperation
In shipment
ISO 9001
High tech enterprise certificate
Welcome to send your needs, we will provide you with the best service,
provide the greatest help!!!
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| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Screw |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
|
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|---|
Are there variations in scroll vacuum pump designs, and how do they affect performance?
Yes, there are variations in scroll vacuum pump designs, and they can have an impact on the performance of the pump. Here's a detailed explanation:
Single-Stage and Multi-Stage Designs:
Scroll vacuum pumps can be classified into single-stage and multi-stage designs:
- Single-stage: Single-stage scroll pumps have a single set of orbiting and fixed scrolls. They are typically used for applications where moderate vacuum levels and pumping speeds are required. Single-stage pumps are known for their simplicity, compactness, and quiet operation.
- Multi-stage: Multi-stage scroll pumps consist of multiple sets of orbiting and fixed scrolls arranged in series. Each stage provides additional compression, allowing for higher vacuum levels and faster pumping speeds. Multi-stage pumps are suitable for applications that require deeper vacuum levels or higher pumping capacities.
The choice between single-stage and multi-stage scroll pumps depends on the specific application requirements and desired performance characteristics.
Oil-Free and Oil-Sealed Designs:
Scroll vacuum pumps are available in both oil-free and oil-sealed designs:
- Oil-Free: Oil-free scroll vacuum pumps do not require lubricating oil in the pump chamber. They are suitable for applications that demand a clean and oil-free vacuum environment to prevent contamination or interference with sensitive samples or processes. Oil-free pumps are often preferred in laboratory, research, and semiconductor applications.
- Oil-Sealed: Oil-sealed scroll vacuum pumps utilize oil as a lubricant and sealing medium. The oil helps provide a better seal between the scrolls and contributes to improved performance in terms of vacuum level and pumping speed. Oil-sealed pumps are commonly used in industrial, manufacturing, and rough vacuum applications.
Both oil-free and oil-sealed scroll vacuum pumps have their advantages and considerations, and the selection depends on the specific requirements of the application.
Other Design Considerations:
In addition to the above variations, scroll vacuum pumps may have other design considerations that can affect their performance:
- Pump Size: Scroll pumps are available in different sizes, offering a range of pumping capacities and physical dimensions. The pump size influences the pumping speed and the size of the vacuum system it can handle. Smaller pumps are more compact and suitable for applications with lower flow rate requirements, while larger pumps provide higher pumping speeds.
- Motor Rating: The motor rating of a scroll vacuum pump determines its power output and affects the pumping speed and performance. Higher motor ratings generally result in faster pumping speeds and may be necessary for certain demanding applications.
- Control and Monitoring Features: Some scroll vacuum pumps may include advanced control and monitoring features, such as integrated controllers, digital interfaces, and performance indicators. These features can enhance the pump's usability, provide real-time data, and facilitate system integration.
It is important to refer to the manufacturer's specifications and guidelines for specific scroll vacuum pump models to understand the design variations and their impact on performance. The manufacturer can provide detailed information on the pump's capabilities, limitations, and recommended applications.
By selecting the appropriate scroll vacuum pump design based on the application requirements, it is possible to achieve optimal performance and efficiency in various vacuum processes.
How do scroll vacuum pumps compare to other types of vacuum pumps in terms of performance?
Scroll vacuum pumps offer unique advantages and perform differently compared to other types of vacuum pumps. Here's a detailed comparison of scroll vacuum pumps with other common vacuum pump types:
1. Scroll Vacuum Pumps vs. Rotary Vane Pumps:
a. Oil Contamination: Scroll vacuum pumps operate without oil lubrication, eliminating the risk of oil contamination in the pumped gases or the surrounding environment. In contrast, rotary vane pumps require oil lubrication, which can introduce oil vapor or particles into the vacuum system.
b. Vibration and Noise: Scroll vacuum pumps operate with low vibration levels and produce less noise compared to rotary vane pumps. Rotary vane pumps can generate higher levels of vibration and noise due to the reciprocating motion of the vanes.
c. Ultimate Vacuum: Rotary vane pumps can achieve lower ultimate vacuum levels compared to scroll vacuum pumps. They are capable of reaching vacuum levels in the range of 10-3 to 10-4 millibar (mbar), while scroll vacuum pumps typically achieve vacuum levels in the range of 10-2 to 10-3 mbar.
2. Scroll Vacuum Pumps vs. Turbomolecular Pumps:
a. Pumping Speed: Turbomolecular pumps offer higher pumping speeds compared to scroll vacuum pumps. Turbomolecular pumps can achieve faster evacuation rates, making them suitable for applications that require rapid pumpdown or high gas flow rates.
b. Ultimate Vacuum: Turbomolecular pumps can achieve much lower ultimate vacuum levels compared to scroll vacuum pumps. They are capable of reaching vacuum levels in the range of 10-7 to 10-10 mbar, making them suitable for ultra-high vacuum (UHV) applications.
c. Complexity and Cost: Turbomolecular pumps are more complex and expensive compared to scroll vacuum pumps. They often require additional supporting equipment, such as backing pumps or foreline traps, which can increase the overall system complexity and cost.
3. Scroll Vacuum Pumps vs. Diaphragm Pumps:
a. Contamination Resistance: Scroll vacuum pumps offer better contamination resistance compared to diaphragm pumps. Diaphragm pumps can be prone to contamination when handling corrosive or particulate-laden gases.
b. Ultimate Vacuum: Scroll vacuum pumps can achieve lower ultimate vacuum levels compared to diaphragm pumps. Diaphragm pumps typically reach vacuum levels in the range of 10-2 to 10-3 mbar, similar to scroll pumps, but may have limitations in achieving deeper vacuum levels.
c. Durability: Scroll vacuum pumps are generally more durable and require less maintenance compared to diaphragm pumps. Diaphragm pumps utilize flexible membranes that can wear out over time and may require periodic replacement.
In summary, scroll vacuum pumps offer advantages such as oil-free operation, low vibration and noise levels, and contamination resistance. However, their ultimate vacuum levels may not match those of turbomolecular pumps or rotary vane pumps. The choice of vacuum pump depends on specific application requirements, including the desired vacuum level, pumping speed, contamination sensitivity, and budget constraints.
Can scroll vacuum pumps achieve high vacuum levels, and what is their ultimate vacuum limit?
Scroll vacuum pumps are capable of achieving high vacuum levels, although their ultimate vacuum limit may vary depending on various factors. Here's a detailed explanation:
1. High Vacuum Levels:
Scroll vacuum pumps are known for their ability to achieve relatively high vacuum levels. They are capable of reaching vacuum levels in the range of 10-2 to 10-3 millibar (mbar) or lower, depending on the specific model and operating conditions. These vacuum levels are suitable for a wide range of applications across industries, including laboratory research, semiconductor manufacturing, analytical instruments, and more.
2. Ultimate Vacuum Limit:
The ultimate vacuum limit of scroll vacuum pumps is typically determined by several factors:
a. Pump Design and Materials:
The design of the scroll vacuum pump, including the specific materials used, can influence its ultimate vacuum limit. Factors such as the quality of the sealing surfaces and the tightness of the scroll interaction play a role in determining the achievable vacuum levels. The choice of materials for the scrolls, such as stainless steel or coated surfaces, can also impact the pump's ultimate vacuum limit.
b. Pumping Speed and Gas Load:
The pumping speed of a scroll vacuum pump, which is the volume of gas it can evacuate per unit of time, affects its ability to reach high vacuum levels. If the gas load exceeds the pump's capacity, it may struggle to maintain low pressures. In applications with high gas loads, it may be necessary to consider additional pumping stages or complementary vacuum systems to achieve the desired vacuum levels.
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Can scroll vacuum pumps achieve high vacuum levels, and what is their ultimate vacuum limit?
Scroll vacuum pumps are capable of achieving high vacuum levels, although their ultimate vacuum limit may vary depending on various factors. Here's a detailed explanation:
1. High Vacuum Levels:
Scroll vacuum pumps are known for their ability to achieve relatively high vacuum levels. They are capable of reaching vacuum levels in the range of 10-2 to 10-3 millibar (mbar) or lower, depending on the specific model and operating conditions. These vacuum levels are suitable for a wide range of applications across industries, including laboratory research, semiconductor manufacturing, analytical instruments, and more.
2. Ultimate Vacuum Limit:
The ultimate vacuum limit of scroll vacuum pumps is typically determined by several factors:
a. Pump Design and Materials:
The design of the scroll vacuum pump, including the specific materials used, can influence its ultimate vacuum limit. Factors such as the quality of the sealing surfaces and the tightness of the scroll interaction play a role in determining the achievable vacuum levels. The choice of materials for the scrolls, such as stainless steel or coated surfaces, can also impact the pump's ultimate vacuum limit.
b. Pumping Speed and Gas Load:
The pumping speed of a scroll vacuum pump, which is the volume of gas it can evacuate per unit of time, affects its ability to reach high vacuum levels. If the gas load exceeds the pump's capacity, it may struggle to maintain low pressures. In applications with high gas loads, it may be necessary to consider additional pumping stages or complementary vacuum systems to achieve the desired vacuum levels.
c. System Configuration:
The overall configuration of the vacuum system can also impact the ultimate vacuum limit of a scroll pump. Factors such as the presence of leaks, the size and design of the vacuum chamber, and the compatibility of the pump with other components in the system can affect the achievable vacuum levels. It's important to optimize the system configuration to maximize the pump's performance and ultimate vacuum limit.
While scroll vacuum pumps can achieve high vacuum levels, it's important to note that they may not be suitable for ultra-high vacuum (UHV) applications that require vacuum levels in the range of 10-7 mbar or lower. For such demanding applications, other types of pumps, such as turbomolecular pumps or cryogenic pumps, are typically used.
In summary, scroll vacuum pumps are capable of achieving high vacuum levels in the range of 10-2 to 10-3 mbar or lower. The ultimate vacuum limit of a scroll pump is influenced by factors such as pump design and materials, pumping speed and gas load, and system configuration. Understanding these factors and optimizing the pump's operation and system configuration can help maximize its performance and achieve the desired vacuum levels for specific applications.
editor by CX 2024-02-10